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How Bently Nevada helps the automation innovation of the oil and gas industry

May 30,2025

Introduction

At present, the oil and gas industry is accelerating towards a new stage of intelligent and digital transformation. The core driving force of this change is to improve safety, control operating costs and improve asset efficiency. Automation technology has thus become a key support for enterprises to optimize upstream, midstream and downstream processes. It is the accurate condition monitoring and asset management tools that support this wave of intelligence. Bently Nevada, as an advanced condition monitoring brand under Baker Hughes, is deeply empowering oil and gas companies to promote the development of intelligent operation and maintenance and automatic control of equipment with its intelligent sensing system, forward-looking analysis algorithm and highly integrated digital platform.

 

Improving field reliability through intelligent monitoring methods

For the oil and gas industry, if key equipment fails suddenly, the losses caused are often far more than production interruptions, and may even cause serious safety and environmental accidents. In response to this, Bently Nevada has launched a full set of real-time monitoring solutions including vibration detection equipment, proximity sensor probes, acceleration sensors and wireless data acquisition technology, aiming to comprehensively improve the predictability of equipment operation.

In particular, its flagship product series, such as the Orbit 60 platform and the 3300 XL proximity sensor system, are widely used in rotating machinery such as compressors, turbines, and booster pumps to achieve early identification of hidden dangers such as axial misalignment, bearing wear, and thermal expansion imbalance. The high-precision data collected in real time can not only intuitively display the status of the equipment, but also complete fault analysis, trend assessment, and health scoring through the System 1 intelligent platform.

The response mechanism has also changed as a result - from "post-fault repair" to "pre-fault prevention", which not only significantly reduces unplanned downtime, but also effectively extends the life cycle of equipment. In complex environments such as offshore drilling platforms and remote oil fields where human resources cannot be stationed, this ability to make decisions based on remote automatic monitoring has become a key guarantee for operation and maintenance.

 

Achieve seamless connection with industrial control systems

If there is a lack of efficient integration with the field control system, the actual value of the monitoring data will be difficult to fully release. Bently Nevada considered compatibility with automation platforms such as SCADA systems and PLC control units at the beginning of product design, so that its sensors and status modules can be directly integrated into the production control system.

Especially in the context of the rapid development of Industrial Internet of Things (IIoT) and Edge Computing, Bently Nevada's equipment can process data in real time at the on-site edge nodes, achieving faster response speed and less network pressure. At the same time, with the help of industrial standards such as Modbus, OPC UA, and HART protocols, the interconnection between devices and the data exchange between systems have become easy and efficient.

Not only that, its solution can also be connected to the enterprise-level asset management system, so that the equipment status information can be uniformly controlled within the group. This multi-level linkage mechanism has become an important part of promoting the implementation of digital twin models and realizing intelligent management of oil and gas assets.

 

Safety prevention and control and compliance management for high-risk environments

The environment in which the oil and gas industry is located is complex and full of extreme risks such as flammability, explosion, high pressure and corrosion. Therefore, full-time and refined monitoring of the equipment operation status has become an irreplaceable means to improve on-site safety. Bently Nevada's equipment has obtained SIL functional safety level certification and can be widely deployed in critical control loops that need to meet high reliability requirements.

Its hardware products can not only cope with extreme working conditions such as severe vibration, high humidity and high temperature, but also fully meet the international hazardous location certification requirements such as ATEX, IECEx and Class I Div 1, and are suitable for complex scenarios such as submarine oil well platforms and core areas of refineries.

More importantly, by discovering signs of failure such as sealing failure, abnormal lubrication, and structural looseness in advance, the operation and maintenance team can take timely intervention measures before the accident occurs, effectively preventing the spread of disasters. Not only is safety guaranteed, but legal and compliant operations can also be maintained continuously, thereby significantly reducing environmental risks and the possibility of fines for suspension of production.

 

Conclusion

As the oil and gas industry moves towards digital and intelligent management, automation is no longer an auxiliary function, but a necessary path to improve core competitiveness. As a pioneer in automation and predictive maintenance technology, Bently Nevada provides strong technical support for global oil and gas companies with its real-time analysis capabilities, system integration advantages and high environmental adaptability.

Whether it is on deep-sea drilling platforms, desert oil fields, or refining and transportation terminals, its solutions have significantly improved operational efficiency and risk controllability. It can be said that Bently Nevada plays an indispensable leading role in helping the oil and gas industry build smarter, safer and more efficient systems.

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